Development of AISI A2 Tool Steel Beater Head for an Impact Crusher …
Metallogr. Microstruct. Anal. (2015) 4:114–121 DOI 10.1007/s13632-015-0192-6 TECHNICAL ARTICLE Development of AISI A2 Tool Steel Beater Head for an Impact Crusher in a Sinter Plant Goutam Mukhopadhyay • Piyas Palit • Sandip Bhattacharyya Received: 15 December 2014 / Revised: 23 February 2015 / Accepted: 23 February …
Crusher Liners | Cone Crusher Liners | Crushing Wear Parts
Wheels and wheel assemblies for Pallet and Sinter Cars; Pressure Rollers for Pallet and Sinter Cars; End Spacer Bar for Pallet and Sinter Cars. Crusher Liners . description Crusher Liners CSP has been supplying CSP Crusher wear liners for over 30 years to global steel, mining and mineral processing, aggregate, oil sands, cement, and power ...
Iron ore sintering
— At the end of the strand, the sintered product in the form of cake falls off the grate into a hot sinter breaker (primary crusher) where the hot sinter cake is crushed to a predetermined top particle size of typically 150–200 mm. ... Application of iron ore sinter. Sintering is the most economic and widely used agglomeration process for ...
Development of AISI A2 Tool Steel Beater Head for an …
application. The beater heads manufactured following the recommended heat treatment exhibited better performance (life increased by 4 times) compared to the earlier ones. Keywords Impact crusher Hammers AISI A2 Tool steel Carbide network Brittle fracture Toughness Heat treatment Introduction Sinter is used as a raw material in blast furnace …
RETSCH instruments for ceramic production
Crushers and grinders are essential tools in the ceramic production process, not only in the first steps where raw materials are homogenized and mixed but also for subsequent …
Virtual Sinter ® : Digital Twin for Integrated Sinter Plants
— Virtual Sinter ® is a software tool that utilizes physics-based and data-driven models to simulate the operation of all the unit operations in the sinter plant and predict …
Hardfacings extend life of sinter crusher components while …
— The key to success is the expertise in selecting the material and the use of an application technique that uses anchor points in the structural steel component, as well as a specific welding pattern that maximizes durability from a relatively thin coating. ... The sinter crusher is an important piece of equipment that experiences extensive wear ...
Iron Ore Sinter
Automated optical image analysis of natural and sintered iron ore. E. Donskoi, ... J.R. Manuel, in Iron Ore, 2015 4.2.2 Sinter. Low-temperature (< 1300 °C) iron ore sinter is an agglomerate of unmelted and partially melted nuclei particles (+ 1 mm) and a matrix bonding phase produced from the melting of fine ore (− 1 mm) and flux particles, with …
EWAC Alloys Limited
Applications. Sinter Breaker & Grizzly Bars. In an integrated steel plant, the Sinter Plant produces agglomerated mass known as Sinter from iron ore, coke, and flux fines. After the sintering process, the Single Roll Crusher or the Sinter Breaker is the equipment that crushes large blocks of red hot sinter cakes at 650-900°C, falling from the ...
Sintering
Sinter Plant The function of the Sinter Plant is to supply the blast furnaces with sinter, a combination of blended ores, fluxes and coke which is p ... After the end of the strand, the sinter passes through a spiked roll crusher and the hot screens to the rotating circular cooler. A number of fans are usually used for cooling, and the speed of ...
Virtual Sinter®: Digital Twin for Integrated Sinter Plants
The hot sinter cake is crushed using a spike crusher to less than 200 mm in size and is cooled in an annular cooler using forced draught fans to temperatures less than 50 °C. The size of cooled sinter is reduced further to less than 40 …
Jaw Crushers
AGGRETEK Jaw Crushers are designed for applications where cost-efficient primary reduction of hard, abrasive materials is concerned. Representing the highest technical and manufacturing knowledge, our …
Cast Iron Sinter Plant Crusher Hammer Bar, for …
Get Cast Iron Sinter Plant Crusher Hammer Bar, for Crusher Machine at best price in Halol, Gujarat by Drashti Casting Forgings and more manufacturers | ID: 20038399088. IndiaMART. All India. ...
Sinter crushers
Sinter Stars, Grizzly Bars, and Crash Decks are crucial parts subject to high temperature, impact and abrasion during the sintering process. Our experts have spent the last 20 years developing the unique 3D-Carb ™ …
Roll Crushers/Sizers
End Spacer Bar for Pallet and Sinter Cars. Crusher Liners . description Crusher Liners CSP has been supplying CSP Crusher wear liners for over 30 years to global steel, mining and mineral processing, aggregate, oil sands, cement, and power customers. Our CSP Crusher wear liners offering covers major gyratory crushers, jaw crushers, cone ...
Heavy Engineering Corporation Limited, Ranchi, India
/// Crushing Equipments - Four Roll Crusher. For fine crushing of coke etc. for Sintering and other applications. Two stage crushing made possible in one unit. Available in various capacity range. Important Parameters : 900 x 700 : Recom. Feed size: upto 40 mm: Diameter of Rolls ...
sinter plant hammer crusher
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Sinter Plant Design, Engineering, Construction | M
For sinter production, mining and processing plants supply ores and concentrates with basic piece sizes of 6 – 8 mm, and for the production of pellet concentrates, they are crushed …
Study of the agglomerate crushing process and industrial
— The industrial application of this modernized rotor within the crusher demonstrated a stabilization of the granulometric composition of the crushed sinter cake. This stabilization resulted in the absence of large pieces in the crushed product, particularly those exceeding the required fraction size limit of 80 mm [ 8 ].
New Measurement Techniques Describing the Sinter Process
— The crushing noise peaks from the sinter in the hot crusher can be observed after 0.5, 1.8, 3 and 4.2 min in the image but also smaller following peaks after the main peak at 3–3.5 and 4.2–4.5 min. These vertical peaks reach mainly from 0.10–25 kHz but are also detectable in higher frequencies over the hole frequency bandwidth up to 50 kHz.
Application of Machine Learning Algorithms for Prediction of Sinter …
Iron ore sinter machine productivity is one of the most important techno-economic parameters of an integrated steel plant. It depends upon the composition of different constituents of sinter like coke breeze, iron ore fines and flux which are agglomerated to produce sinter for blast furnaces. It is difficult to assess the interdependence of these …
Sinter Plant
Hot sinter crusher. At the end of the sintering machine's pallet car line is a hot sinter crusher, which reduces the sintered ore into pieces of less than 150 mm. Since the crusher processes material at a temperature of over 800°C, …
Recent progress in sustainable and energy-efficient technologies …
— Iron ore sinter plants are energy-intensive components of integrated iron and steel production (see Table 1), where the iron ore fines (<5 mm) are converted into larger (>5 mm) lump sinter cakes with greater gas permeability, which are the most important burden materials for iron making in blast furnaces (BFs) [7].The main process is shown …
3 Technology for high demanding steel sinter crushers
3 advantages. In addition to increase part service life, 3 allows you: to reduce frequent sinter crusher maintenance and plant shutdowns, to keep higher crusher productivity by …
Affordable Cone Crusher for Heavy-duty Applications | E & MJ
Sepro Mineral Systems' new Blackhawk 100 cone crusher for heavy-duty crushing applications incorporates advanced technology with affordability to provide a reliable and simple-to-operate crushing solution, offering a combination of speed and 100 kW of power for fine crushing capability and high capacity in a compact design. The Blackhawk 100 …
Hardfacings extend life of sinter crusher components while …
— When sinter is fed into the crusher, it is picked up by the teeth on the spinning rotor. These feed and smash sinter into the bars, putting them under an intensive …
en/164/sinter crusher mining.md at main · lbsid/en · GitHub
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Sinter Machine
The bigger machines have less heat losses and prove energy efficient. The world's largest sinter machine provides 600 m 2 bed area while the largest machine in India at JSW has 496 m 2 bed area. The average bed area of the sinter machine in India is 153 m 2.The sinter cooler technology is available with 11 units in India out of a total 34 machines as …
Device for crushing sinter and the like
As sinter is directed downward onto the discs, the crusher means rotates and forces the sinter between the discs, thus crushing it. Heat buildup in the discs is controlled by a means of cooling which impinges on the discs. ... Application filed by Krupp Koppers filed Critical Krupp Koppers
Development of AISI A2 Tool Steel Beater Head for an Impact Crusher …
— Failure analysis of a tool steel (AISI A2) beater head of an impact crusher and development of suitable heat treatment process to improve its performance have been presented. The beater heads were failing prematurely by brittle fracture from its pin-hole locations. The investigation consisted of visual inspection, fractography, chemical …
Crushers
All crusher types with 100+ years of experience. crushers are fit for aggregates production, construction material recycling and mining operations. ... but features, capacities and optimal applications are far from each other. Horizontal shaft impact (HSI) crushers are used in primary, secondary or tertiary crushing stage. HSI crushers ...
DE1908484A1
crusher sinter shaft grate chassis Prior art date Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.) Granted Application number DE Other languages German (de) Other versions DE1908484C ...
Solutions for Sinter plants
Improved sinter quality for better efficiency. Automated workflow for increased productivity. Cleaner, safer environment with reduced emissions and radiation. ... Single-roll crusher. Heat-resistant sprockets are made of high-alloy steel and are hard-faced. The fire grate can be rolled out, which greatly facilitates maintenance. ...